Gen4 Standard Ion Air Knife™

Gen4 Standard Ion Air Knife™

A sheet of ionised air is an effective way to eliminate static and clean parts or materials!

The Model 8218 18″(457mm) Gen4 Standard Ion Air Knife System showers parts with static eliminating ions to prevent personnel shocks.

What Is the Gen4 Standard Ion Air Knife?

EXAIR’s Gen4 Standard Ion Air Knife offers 30% improved performance at low pressures allowing you to achieve the same or better results, which saves compressed air, time and money. They are an effective way to eliminate static. Like its “super” counterpart, the Gen4 Standard Ion Air Knife removes static electricity from plastics, webs, sheet stock and other surfaces where tearing, jamming or hazardous shocks are a problem.

This ioniser uses our original Standard Air Knife to carry ions from a Gen4 Ionizing Bar to the charged surface – up to 6.1m (20 feet) away. Though not as efficient as our Gen4 Super Ion Air Knife (40:1 air amplification), the Gen4 Standard Ion Air Knife (30:1 air amplification) still provides fast static decay and strong blowoff force for cleaning. Force can be adjusted from a “blast” to a “breeze”. The Gen4 Standard Ion Air Knife is electrically powered, is shockless and has no moving parts.

When air consumption and noise level are not critical to the application, the lower cost makes the Gen4 Standard Ion Air Knife a good choice.

Compressed air inlets are provided on each end of the Gen4 Standard Ion Air Knife. For long spans, multiple Gen4 Standard Ion Air Knives can be mounted end-to-end. This produces an air gap at the connection end of about 2″ (51mm). (If no air gap is desired, use the Gen4 Super Ion Air Knife.) Special length Gen4 Ionizing Bars up to 119″ (3.02m) are available for multiple air knife applications.

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Performance

Pressure Supply		Air Consumption per 12″ (305mm) of Length		Sound Level @ 3′ (914mm)	Dissipates 5kV @ 6″ (152mm) from Target
PSIG	BAR	SCFM	SLPM	dBA	SECONDS
5	0.3	6	170	66	0.38
10	0.7	8	227	68	0.28
20	1.4	16	453	69	0.29
40	2.8	24	679	78	0.21
60	4.1	32	906	84	0.21
80	5.5	41	1,160	87	0.21
100	6.9	49	1,387	90	0.21

Note: Performance on lengths over 36″ will vary. Contact an Application Engineer for details.

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Applications

Web cleaning
Moulding machinery
Sheeters and trimmers
Cleaning parts
Pre-paint dust removal
Shrink wrappers
Package cleaning
Bag opening/fill operations
Printing equipment

Advantages

30% improved performance
Rugged metal armoured and electromagnetically shielded cable
Integrated ground eliminates additional ground connection
Durable stainless steel connections to Power Supply
Reduced air consumption
30:1 air amplification
Low noise level
Effective up to 6.1m (20 feet)
Shockless, non-radioactive
Compact, rugged, easy to install
Unlimited system lengths
Low maintenance
Variable force and flow

A Model 8103 3" (76mm) Gen4 Standard Ion Air Knife removes dust from computer hard disks prior to assembly.

A Model 8212 12" (305mm) Gen4 Standard Ion Air Knife System cleans metal frames prior to powder coating

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Specifications

EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for bar operation.

Certifications: The Gen4 Ionizing Bars and Gen4 Power Supplies are UL Component Recognised to US and Canadian safety standards, and are CE and RoHS compliant.

Electrical: For use with Model 7960 or 7961 5 kVrms, 5 milliamperes (max.) power supply.

Electrical Hazard: Shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Materials of Construction:
Metal Parts: Aluminium
Plastic Parts: UL rated 94 HB
Emitter: Stainless Steel

Maximum Ambient Temperature: 74°C (165°F)

Shims: Thicker shims can be installed easily if additional hard-hitting velocity is required.

Compressed Air: 1/4 NPT inlets are provided on each end.

Airflow Pattern

Dimensions

Models

Gen4 Standard Ion Air Knife
Gen4 Standard Ion Air Knife		includes the Standard Air Knife and Gen4 Ionizing Bar assembly
Gen4 Standard Ion Air Knife Systems		include a Gen4 Standard Ion Air Knife and Model 7960 Gen4 Power Supply (115V, 230V, 50/60Hz)
Gen4 Standard Ion Air Knife Kits		include a Gen4 Standard Ion Air Knife, Model 7960 Gen4 Power Supply, shim set, filter separator and pressure regulator (with coupler)
Gen4 Deluxe Standard Ion Air Knife Kits		include a Gen4 Standard Ion Air Knife, Model 7960 Gen4 Power Supply, EFC, Universal Mounting System, shim set, filter separator and pressure regulator (with coupler)
Airflow Length	Gen4 Standard Ion Air Knife Model	Gen4 Standard Ion Air Knife Systems Model	Gen4 Standard Ion Air Knife Kits Model	Gen4 Deluxe Standard Ion Air Knife Kits Model
3″ (76mm)	BP8103	BP8203	BP8403	BP8403DX
6″ (152mm)	BP8106	BP8206	BP8406	BP8406DX
9″ (229mm)	BP8109	BP8209	BP8409	BP8409DX
12″ (305mm)	BP8112	BP8212	BP8412	BP8412DX
18″ (457mm)	BP8118	BP8218	BP8418	BP8418DX
24″ (610mm)	BP8124	BP8224	BP8424	BP8424DX
30″ (762mm)	BP8130	BP8230	BP8430	BP8430DX
36″ (914mm)	BP8136	BP8236	BP8436	BP8436DX
42″ (1067mm)	BP8142	BP8242	BP8442	BP8442DX
48″ (1219mm)	BP8148	BP8248	BP8448	BP8448DX

Accessories

Gen4 Power Supplies

Exair Model 7960 or 7961 Gen4 Power Supply (5 kv) is required for ioniser operation. Selectable voltage: for use with all Gen4 Static Eliminators

The Two and Four Outlet Gen4 Power Supplies have selectable voltage, which allows you to choose input voltages of 115VAC or 230VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes.

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Digital Static Meter

Locate the source of the static problem

EXAIR’s Model 7905 Digital Static Meter is sensitive and responsive. It indicates the surface voltage and polarity on objects up to ±20 kV when measured 25mm (1”) away.

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Universal Air Knife Mounting System

Provide precise positioning for your air knife

The Model 9060 Universal Air Knife Mounting System is used to provide secure, precise positioning for any of the EXAIR Air Knives. The Air Knife can quickly and easily be moved within close proximity of the part to improve effectiveness.

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EFC Electronic Flow Control

Turn off the compressed air when it isn’t needed

EXAIR’s EFC™ is a user-friendly electronic flow control for compressed air that is designed to minimise compressed air use on blowoff, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off when no part is present. The timing control permits easy tuning to the application requirements while providing flexibility in sensing distance.

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Filters, Regulators, Valves & More

With proper filtration of dirt, moisture and oil from the compressed air supply, EXAIR compressed air products will operate for years with no maintenance required. Use a 5 micron or smaller filter separator on the compressed air supply. To prevent problems associated with oil, use a 0.03 micron or smaller oil removal filter on the compressed air supply. Pressure regulators permit easy selection of the operating pressure, providing infinite control of flow, force and air consumption.

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Installation and Maintenance Guides

Gen4 Standard Ion Air Knife

267.16 KB

High Voltage Gen4 Power Supply Model 7960

212.49 KB

High Voltage Gen4 Power Supply Model 7961

228.79 KB

Universal Air Knife Mounting System

409.96 KB

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Phone 1300 787 688 +61 8 8983 3999 (Int'l)
Email info@caasafety.com.au

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+61 8 8983 3999

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