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ToolReg®

In-Line Preset Regulator with automatic secondary pressure relief.

What Is The ToolReg?   

Overpressure in air tools leads to earlier wear, tear and breakdown, resulting in expensive loss of production and waste of energy. Pre-set regulators are an economical way to achieve the ideal pressure for the pneumatic tool.

The ToolReg® is an independent piston regulator that can be mounted on any pneumatic tool or installed in every compressed air system. It supplies a constant, exact outlet pressure regardless of the inlet pressure. The pressure is factory set and cannot be changed.

ToolReg® prevents dynamic pressure waste, which arises when the pressure and flow at the withdrawal point are unnecessarily higher than those specified by the manufacturer to achieve the desired function. Dynamic pressure waste is an extremely costly waste of energy that may be found throughout the industry.

For pneumatic tools, the ToolReg® must be mounted directly on the tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes, etc., do not influence the pressure on the tool itself. In addition, the residual pressure in the tool is relieved when it is removed from the compressed air supply line, preventing unintentional actuation of the tool with possibly disastrous consequences.

Did You Know…

  • The ideal pressure for pneumatic tools is generally 6.3 BAR (90 PSIG)
  • Every BAR (15 PSI) of excess pressure essentially wastes 10% of the energy
  • For safety reasons, pneumatic guns should not be operated at pressures exceeding 2 BAR (30 PSIG)
  • The energy expense amounts to 80 – 90% of the cost required to produce compressed air
  • Around 10 KW of electrical energy is required to generate 1 KW of mechanical energy from compressed air
  • Use of pre-set regulators is an economical way to maintain ideal working pressure for the tool

Watch the Videos

How it works video

Function check video

Nail Gun video

Applications

  • In situations where small amounts of compressed air are required, and the pressure and flow must be stringently regulated
  • Pneumatic tools – in particular, nailers, tackers etc.
  • Furniture, construction, and precision engineering trades
  • Piping and compressed air systems
  • Compressed air used in automation for actuation
  • Control, feeding or transportation
  • Pick and place units in automatic assembly systems

Advantages

  • Automatic secondary pressure relief
  • Protection guaranteed – no residual pressure in the tool
  • High flow performance (0 – 4.600 LPM / 0 – 162 SCFM)
  • High pressure performance
    (P1 – inlet pressure up to 25 BAR / 355 PSIG)
  • Corrosion resistant
  • Supplies tools exclusively with the specified pressure
  • No pressure gauge needed
  • Prevents compressed air waste
  • Saves energy – reduces costs
  • Highly reliable
  • Locked to prevent pressure change – tamper proof
  • Lightweight – small and compact
  • Increases tool service life

 

Installation Examples

Technical Data

Maximum inlet pressure:
Tolerance*:

Connection:

Pressure difference min.
PE-PA:
Working temperature:

Material
Body:
Other parts:

25 BAR
2 BAR – 3 BAR: +/- 0.3 BAR
4 BAR – 8 BAR: +/- 10%
1/4” BSP female-female
1/4″ BSP female-male
3/8” BSP female-female
1/2″ BSP female-female
3/4″ BSP female-female

2 BAR
0°C to +80°C

Aluminium
Stainless steel, NBR, Brass, PPH

Available on request:

  • Version with NPT thread
  • Version in stainless steel
  • Other pressure ranges

*Test medium:

1/4″ – 1/2″
air, Pe = 6 BAR (at Pa <= 4 BAR), 10Nl/min
air, Pe = 10 BAR (at Pa > 4 BAR), 10Nl/min
3/4″
air, Pe = 6 BAR (at Pa = 2 BAR), 50Nl/min
air, Pe = 6 BAR (at Pa = 4 BAR), 50Nl/min
air, Pe = 10 BAR (at Pa = 6 BAR), 50Nl/min
air, Pe = 12 BAR (at Pa = 8 BAR), 50Nl/min

Models

ToolReg 1/4″ Female x Female BSP
Model Thread Outlet Pressure
BAR                               PSIG
Flow rate
SLPM                            SCFM
232A0220 1/4″ 2.0 30 500 17
232A0230 1/4″ 3.0 45 550 19
232A0240 1/4″ 4.0 60 600 21
232A0250 1/4″ 5.0 75 650 23
232A0260 1/4″ 6.0 90 700 25
232A0265 1/4″ 6.5 94 700 25
232A0270 1/4″ 7.0 105 700 25
232A0280 1/4″ 8.0 120 800 28

 

ToolReg 1/4″ Female x Male BSP
Model Thread Outlet Pressure
BAR                              PSIG
Flow rate
SLPM                            SCFM
232F0220 1/4″ 2.0 30 500 17
232F0230 1/4″ 3.0 45 550 19
232F0240 1/4″ 4.0 60 600 21
232F0250 1/4″ 5.0 75 650 23
232F0260 1/4″ 6.0 90 700 25
232F0265 1/4″ 6.5 94 700 25
232F0270 1/4″ 7.0 105 700 25
232F0280 1/4″ 8.0 120 800 28

 

ToolReg 3/8″ Female x Female BSP
Model Thread Outlet Pressure
BAR                                 PSIG
Flow rate
SLPM                           SCFM
232A0320 3/8″ 2.0 30 1,400 49
232A0340 3/8″ 4.0 60 1,800 63
232A0360 3/8″ 6.0 90 2,200 77
232A0380 3/8″ 8.0 120 2,600 92

 

ToolReg 1/2″ Female x Female BSP
Model Thread Outlet Pressure
BAR                               PSIG
Flow rate
SLPM                         SCFM
232A0420 1/2″ 2.0 30 1,400 49
232A0440 1/2″ 4.0 60 1,800 63
232A0460 1/2″ 6.0 90 2,200 77
232A0480 1/2″ 8.0 120 2,600 92

 

ToolReg 3/4″ Female x Female BSP
Model Thread Outlet Pressure
BAR                                PSIG
Flow rate
SLPM                             SCFM
232A0520 3/4″ 2.0 30 2,500 88
232A0540 3/4″ 4.0 60 3,200 113
232A0560 3/4″ 6.0 90 3,900 138
232A0580 3/4″ 8.0 120 4,600 162

 

Installation and Maintenance Sheets

pdf
ToolReg

340.67 KB

ToolReg PDF brochure

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