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Gen4 Ion Air Jet™

Delivers a concentrated airflow that can cover a precise spot without disturbing other areas.

What Is The Gen4 Ion Air Jet?

EXAIR’s Gen4 Ion Air Jet delivers a concentrated airflow that can cover a precise spot without disturbing other areas. This quiet, focused airstream provides incredibly fast static decay rates and cleaning ability. The Gen4 Ion Air Jet is the ideal way to remove static and dust from small parts prior to shrink wrapping, packaging, printing, painting or finishing.

The Gen4 Ion Air Jet induces surrounding airflow at a ratio of 5:1, minimising compressed air use and maximising ionised airflow. Force can be adjusted from a “blast” to a “breeze”.

How The Gen4 Ion Air Jet Works

The Gen4 Ion Air Jet incorporates a High Velocity Air Jet and electrically energised emitter point. A small amount of compressed air is injected into the air jet (1) inducing a high volume flow of surrounding air (2) to pass through it.

The emitter point (shockless) at the discharge end of the jet (3) ionises the entire airstream. The result is a high volume flow of ionised air (4) capable of neutralising high static charges in fractions of a second. An optional filter and regulator clean the compressed air and allows infinite adjustment of airflow and velocity.

 

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Your Choice of Permanent Mount or Flexible Stay Set Hose™

For permanent mount applications, the compact Gen4 Ion Air Jet is the best choice since it is lightweight and easy to install using the 1/8 NPT male inlet. For applications where frequent repositioning is required, the flexible Gen4 Stay Set Ion Air Jet is ideal. This version can be placed in close proximity and the hose bent to aim the ionised airstream at the localised area. Since the hose has “memory” it will not creep or bend, always keeping the aim until physically moved to the next position.

The Gen4 Stay Set Ion Air Jet comes complete with a magnetic base that allows easy mounting and portability on a machine, a bench or other surface. A shutoff valve on the base provides infinite control of the force and flow. For hands free operation, an optional Model 9040 Foot Pedal (requires floor or machine mounting) is available.

The Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit cleans dust from a glass lens prior to installation on a gauge.

The optional Model 9060 Foot Pedal provides convenient hands-free operation.

Performance

Pressure Supply Air Consumption Sound Level Dissipates 5kV*
PSIG BAR SCFM SLPM dBA Seconds
20 1.4 7.4 209 67 0.45
40 2.8 11.5 325 74 0.33
60 4.1 15.8 447 79 0.24
80 5.5 22.0 622 82 0.18
100 6.9 24.0 679 85 0.18

* 6” (152mm) from target

Applications

  • Three dimensional parts
  • Bottle cleaning
  • Screen printing
  • Shrink bands
  • Ink jet printing
  • Part cleaning
  • Package cleaning

Advantages

  • Low cost
  • Rapid static decay
  • Quiet
  • Shockless, non-radioactive
  • Electromagnetically shielded high voltage cable
  • Armoured high voltage cable protects against abrasion, cuts
  • Integrated ground design requires no separate ground connection
  • Replaceable emitter point
  • Compact, rugged, easy to install
  • Stay Set Hose for accurate placing
  • Low air consumption

The Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit cleans dust from a glass lens prior to installation on a gauge

This Gen4 Ion Air Jet removes dust from a sensor used to count tablet production.

The Model 8910 Gen4 Instant Static Elimination Station removes contaminants on plastic fittings prior to packaging.

The Model 8294 Gen4 Ion Air Jet with Gen4 Power Supply neutralises and cleans mouthwash bottles before heat shrinking the tamper-proof seal.

EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for ioniser operation.

Certifications: The Gen4 Ion Air Jet and Gen4 Power Supplies are UL Component Recognised to US and Canadian safety standards, and are CE and RoHS compliant.

Electrical: For use with Model 7960 or 7961 5 kVrms, 5 milliamperes (max.) power supply.

Electrical Hazard: Shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Materials of Construction:
Metal Parts: Brass and Stainless Steel
Plastic Parts: UL rated 94 HB
Emitter: Stainless Steel

Maximum Ambient Temperature: 74°C (165°F)

Compressed Air:    1/8 NPT inlet provided on Gen4 Ion Air Jet.
1/4 NPT inlet provided on Gen4 Stay Set Ion Air Jet.

Airflow Pattern

Dimensions

Models

Gen4 Ion Air Jet
Model Description
BP8194 Gen4 Ion Air Jet Only
includes 1.52m (5′) armoured and electromagnetically shielded cable*
BP8294 Gen4 Ion Air Jet System
includes Gen4 Ion Air Jet and Model 7960 Gen4 Power Supply
BP8494 Gen4 Ion Air Jet Kit
includes Gen4 Ion Air Jet, Model 7960 Gen4 Power Supply, filter separator and pressure regulator (with coupler)

* Special length cables are available.

Gen4 Stay Set Ion Air Jet
Model Description
BP8194-9362 Gen4 Stay Set Ion Air Jet Only
includes 1.52m (5′) armoured and electromagnetically shielded cable*, one outlet magnetic base with shutoff valve and 12″ (305mm) Stay Set Hose
BP8294-9362 Gen4 Stay Set Ion Air Jet System
includes Gen4 Stay Set Ion Air Jet and Model 7960 Gen4 Stay Set Power Supply
BP8494-9362 Gen4 Stay Set Ion Air Jet Kit
includes Gen4 Stay Set Ion Air Jet, Model 7960 Gen4 Stay Set Power Supply, filter separator and pressure regulator (with coupler)
BP8495-9362 Gen4 Deluxe Stay Set Ion Air Jet System
includes Gen4 Stay Set Ion Air Jet, Model 7960 Gen4 Stay Set Power Supply, filter separator and pressure regulator (with coupler), foot pedal and 3.05m (10′) hose
BP8910 Gen4 Instant Static Elimination Station
includes Gen4 Stay Set Ion Air Jet, Model 7960 Gen4 Stay Set Power Supply, foot pedal and 3.05m (10′) hose

* Special length cables are available.

Accessories

Gen4 Power Supplies
Exair Model 7960 or 7961 Gen4 Power Supply (5 kv) is required for ioniser operation. Selectable voltage: for use with all Gen4 Static Eliminators

The Two and Four Outlet Gen4 Power Supplies have selectable voltage, which allows you to choose input voltages of 115VAC or 230VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes.

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Digital Static Meter
Locate the source of the static problem

EXAIR’s Model 7905 Digital Static Meter is sensitive and responsive. It indicates the surface voltage and polarity on objects up to ±20 kV when measured 25mm (1”) away.

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EFC Electronic Flow Control
Turn off the compressed air when it isn’t needed

EXAIR’s EFC™ is a user-friendly electronic flow control for compressed air that is designed to minimise compressed air use on blowoff, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off when no part is present. The timing control permits easy tuning to the application requirements while providing flexibility in sensing distance.

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Filters, Regulators, Valves & More

With proper filtration of dirt, moisture and oil from the compressed air supply, EXAIR compressed air products will operate for years with no maintenance required. Use a 5 micron or smaller filter separator on the compressed air supply. To prevent problems associated with oil, use a 0.03 micron or smaller oil removal filter on the compressed air supply. Pressure regulators permit easy selection of the operating pressure, providing infinite control of flow, force and air consumption.

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Installation and Maintenance Guides

pdf
Gen4 Ion Air Jet

206.35 KB

pdf
Gen4 Stay Set Ion Air Jet

215.85 KB

pdf
High Voltage Gen4 Power Supply Model 7960

212.49 KB

pdf
High Voltage Gen4 Power Supply Model 7961

228.79 KB

Static Eliminators PDF Brochure

CAD Drawings

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